How to scale up production from a small tablet press machine to a rotary line

When a company wants to get into producing tablets, the first thing they buy is usually a small tablet press machine. This is an excellent machine for small runs, but can slow as the demand becomes higher. DAXIANG knows that as your business grows you have to figure out how to produce more tablets cost effectively. That's where switching to a rotary tablet press can be extremely useful. In a rotary press many more tablets can be made, and much more quickly. This enables companies to get what their customers want quickly and without a hiccup. In this article, we will discuss the positives of upgrading to a rotary press & how things can become even better when scaling up. 

What are benefits of Wholesale Buyers Updating to a Rotary Tablet Press?  

There are many benefits to transitioning to a rotary tablet press, particularly for businesses that sell tablets in high quantities. One big benefit is speed. A rotary press is capable of manufacturing thousands of tablets per hour. This is significantly faster than a small press. If a small machine produces 1,000 tablets an hour then a rotary press will produce 10,000 or even more! It’s this sort of speed that enables companies to fill orders much quicker, and it’s crucial if you don’t want your customers to get upset. Another advantage is consistency. In a rotary press, each tablet is manufactured consistently. This adds up to buyers being able to trust what they are getting. When you purchase 1,000 tablets, they all appear and function the same. This is key for buyers who want to sell products that customers can depend on. And rotary presses generally need less manual work. That means workers can turn to other tasks rather than simply loading and unloading tablets. It also can reduce errors, which occur when humans perform the same task repeatedly. And finally, rotary presses are able to accommodate various tablet shapes and sizes so you can consider offering multiple products if your market demands it. DAXIANG Realize these advantages can help make companies grow and make more money. 

Tablet Manufacturing Scale-Up Bits And Pieces But What's Missing?  

When a company decides to grow production, it’s vital that the growth be smart. For DAXIANG, the optimal production process means to consider every part. One of them is to train workers how to work the new rotary press correctly. When workers understand how to use machines properly, they can detect problems quickly and ensure things run smoothly. Yet, there is one more crucial element and that is the organization of your work space. A clean space, where everything is in its proper place, makes employees’ jobs easier. For instance, locating raw materials near a machine reduces the back and forth of walking. Maintenance is also vital. Keeping machines well-maintained and up to date can prevent breakdowns that could slow the production process. Technology such as software that monitors how many tablets can be produced can also help. That way, companies know precisely how much they are making and can adjust if they need to make more. Finally, DAXIANG recommends keeping the line of communication open. Workers if they have the right idea for how to improve it well placed input leads to the best results. By concentrating on training, organization, maintenance, technology and communication companies can guarantee that production of their tablets is as efficient as possible and meets the rising demand. 

Choosing the Best Rotary Tablet Press Machines for Efficient Production

When companies need to produce more tablets, they typically begin with small pieces of equipment known as tablet presses. These are good for tablet small numbers but could be slow if you have a tendency to make much. To make more tablets at greater speed, companies can use larger machines called rotary tablet press machines. If you want to purchase the best rotary tablet press machines for your factory, DAXIANG is a good option. DAXIANG has good quality rotary tablet press machines that can be used to help you to improve the efficiency of your equipment operation. You can locate these machines on the internet, trade shows or industry suppliers. That is why you should invest your time to compare and find the right one for yourself. Instead, seek out a machine that’s durable, intuitive to use and has favorable reviews from other users. You should also ponder on the dimension and speed of the machine. For mass production, a tablet press can make several thousand tablets per minute. Be sure to look at all specs and features. DAXIANG offers great customer service, so if you have any questions they can talk you through what machine will work best for your needs. 

Overcoming Common Challenges When Scaling Up from Small Tablet Presses to Rotary Lines

Common problems when upgrading from tablet small to rotary line. If you are looking to start scaling up from a small tablet press machine to an end-to-end rotary line some of the following issues maybe your first obstacles. One major issue is how to ensure that the quality of the tablets remains consistent. As the machines change, so can pressure, speed and ingredients. This can make tablets easy to break or not work properly. In order to prevent those issues, it’s best to keep an eye out for the process and make any adjustments as necessary. There is also the problem of getting workers trained. Those who ran the small machines may not have been familiar with the more user-intensive rotary presses. DAXIANG provides training programs that can help workers understand how to use the new machines safely and effectively. A third issue is the materials supply. You need more ingredients if you want to make more tablets. This can cause trouble in finding good materials of sufficient quality. It’s good to have suppliers that can do so. And caring for the new machines can be finicky. Bigger machines would require regular maintenance to perform well. DAXIANG backs their machines with service and support, to make sure that you can solve your machine problems easily and keep production moving smoothly. 

How to Source High-Quality Materials for Large-Scale Tablet Production

It is very important to find the suitable materials for large production of tablets. The more tablets you manufacture, the more ingredients and high-quality ingredients at that you will need. DAXIANG realize this demand, and help you find the best material for your tablets. Begin by searching for sellers who focus on pharmaceutical ingredients. You want to ensure they provide pure, safe material trusted by manufacturers. It’s also a good idea to establish a relationship with your suppliers. This way, you will always are provided with what you need when it is needed. Make sure the suppliers can supply certificates of analysis for their products. This way, you will know your ingredients are quality tested. Another tip is to find the bulk buying offers. Purchasing in bigger quantities can be more affordable long term. Don't lose sight of how these materials are stored. They also require a clean and safe environment to avoid any contamination. Finally, know your inventory so you can determine when it’s time to reorder. DAXIANG can help you to put together a system that works for managing materials and getting them ready for your production!