Ways to improve yield with advanced tablet press equipment

High-end tablet press machinery can make a world of difference in the quality of tablets that a company produces You see tablets all over the place, in things like medicine and vitamins. When we speak of yield here, we are referring to the number of good tablets that come out of this process. DAXIANG machines will enable companies to produce more tablets that are high quality. That is less waste and more efficiency in production. With new innovative technology companies can meet the need for tablets and still save time and money

What are the Advantages of High Speed Tablet Press Machines for Increased Yield

High-end tablet press machines have numerous advantages that can contribute to yield optimization. The first reason is that these machines are often more precise. This also means they can form tablets that are the right size and shape consistently. Uniformly flat tablets have a snugger fit in packaging, and are easier to distribute. And because newer machines can run faster than older ones. This speed allows plants to produce more tablets in less time. “If a factory can produce 1,000 tablets in one hour with an old machine, a new DAXIANG tablet press may be able to produce 1,500 in the same time. That is a huge difference! In addition, this new technology being used in the machines permit improved manipulation of the tablet forming process. Settings can be monitored and changes are quickly made with fewer errors. That’s a lot less bad tablets, and therefore waste. A further excellent advantage is that modern tablet presses frequently incorporate qualities to reduce time spent cleaning and performing maintenance. This makes them able to be kept in good condition longer, which results in saved money on repairs In conclusion, investing on high quality tablet press machinery is a wise decision for businesses who desire to increase their production output and their product’s standard

Optimizing Your Production Efficiency with Revolutionary Tablet Press Equipment

Key issues to consider for maximizing production efficiencies with modern tablet press technology include. First, it is important to train the operators who will be using these machines. The ability to reduce errors when workers know how to operate the equipment properly. For instance, a highly-skilled operator may have fine-tuned the machine settings for best performance. The result is a lower down-time and an uninterrupted production. Then you need to make sure they are well maintained. Regular maintenance of DAXIANG machines can easily avoid downtime. If one machine out, it can jam up the entire production line. Another way to increase efficiency is to run the most current software provided with newer tablet presses. This software has the ability to monitor production rates and notify operators if something goes awry. It could also be useful for planning by allowing people to anticipate when supplies are running short. At the end, it is important to achieve an optimized workflow in the factory. That means organizing the machines and workstations so that people can move easily between them without loss of time

Training, maintenance, software and workflow are the most important tools companies have to really get the maximum potential

 out of their advanced tablet press technology for greater efficiency and yield

Sometimes when operating tablet press machines, stuff doesn’t go as it should. This can, and does, result in lower yields — which means we don’t get as many tablets from our materials as we could. One common problem is the type of powder used. If the powder is too wet, or if it’s too dry, it won’t readily form into tablets. Yet another problem can be tablet hardness. If the nuts are too hard, it may break them up, but if they are too soft they might pulverize These issues can be addressed firstly beginning with the raw material quality of the powder. The right amount of moisture in the powder is very crucial. Keep the humidity moderate - not too dry or too wet to help tablets be molded better. Cleaning the machine consistently is also important. Dirt and sanding dust may create further issues. We can help the machine work better by keeping it clean. Lastly, we need to see how quickly the machine is operating. If it flows too quickly, it could fail to form tablets properly. Slowing it down a bit may help increase yield

Order to get the most tablets out of our tablet press we first need to set it up properly

 Let's consider the machine speed first. Before you rush and fill the pages with mediocre content, DAXIANG recommends to learn how to find a good speed-quality compromise. If the machine is operated too fast, you get broken tablets. If it runs too slowly, we won’t produce enough tablets. The other thing to take into account is the pressure. The pressure has to be just right in order to make strong tablets. Too much pressure can result in breakage, and so too little can cause soft tablets. Testing and learning what works best is helpful here. Another key parameter is the feed frame. This is where the powder enters the machine. Improperly adjusted feeding frame can cause tablets not being fully filled or non-uniform in weight. DAXIANG suggests adjust the feed frame to let the power become into press smoothly. Finally, keep an eye on the temperature. Too hot or cold, and it can affect how the tablets form. If we watch these records, we can get better yield and make sure that each tablet’s size and quality is the same

And some times, we can do everything correctly and still have issues arise in tablet press operations. One challenge is machine breakdowns. If the machine goes down, we can’t make a table. The solution proposed by DAXIANG to this problem is maintenance and care. That means inspecting the machine frequently and correcting small problems before they turn into major headaches. Another challenge is material handling. Powders are a problem to move, and if we accidentally spill some, then there is less product for us. We can avoid this by using special tanks that hold the powder securely. It's also critical to train staff in how to treat these materials carefully We can continue to maximize our yield if everybody knows how to run powders without spilling. We also have to consider the ecology surrounding the machine. If it is too wet or too dirty, it may affect how well the machine works Managing a clean and humidity-controlled environment can help. By addressing these challenges, we can support our tablet press operations in operating effectively and increase yield to maximize the number of tablets produced